51-4022.00Apprenticeship

Forging Machine Setters, Operators, & Tenders, Metal & Plastic

Set up, operate, or tend forging machines to taper, shape, or form metal or plastic parts.

Career Cluster:Advanced Manufacturing
Job Family:Production
Job Zone:Job Zone Two: Some Preparation Needed
Industry:Manufacturing
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Key Tasks

  • Read work orders or blueprints to determine specified tolerances and sequences of operations for machine setup.
  • Position and move metal wires or workpieces through a series of dies that compress and shape stock to form die impressions.
  • Measure and inspect machined parts to ensure conformance to product specifications.
  • Set up, operate, or tend presses and forging machines to perform hot or cold forging by flattening, straightening, bending, cutting, piercing, or other operations to taper, shape, or form metal.
  • Turn handles or knobs to set pressures and depths of ram strokes and to synchronize machine operations.
  • Install, adjust, and remove dies, synchronizing cams, forging hammers, and stop guides, using overhead cranes or other hoisting devices, and hand tools.
  • Start machines to produce sample workpieces, and observe operations to detect machine malfunctions and to verify that machine setups conform to specifications.
  • Confer with other workers about machine setups and operational specifications.
  • Trim and compress finished forgings to specified tolerances.
  • Remove dies from machines when production runs are finished.
  • Repair, maintain, and replace parts on dies.
  • Select, align, and bolt positioning fixtures, stops, and specified dies to rams and anvils, forging rolls, or presses and hammers.
  • Sharpen cutting tools and drill bits, using bench grinders.

Skills

Operations Monitoring
56%
Reading Comprehension
53%
Operation and Control
53%
Active Listening
53%
Monitoring
53%
Time Management
50%
Speaking
47%
Troubleshooting
47%
Social Perceptiveness
47%
Quality Control Analysis
47%
Critical Thinking
47%
Writing
44%
Coordination
44%
Equipment Maintenance
44%
Judgment and Decision Making
44%
Complex Problem Solving
41%
Repairing
38%
Persuasion
35%
Active Learning
35%
Management of Personnel Resources
35%
Learning Strategies
35%
Instructing
31%
Negotiation
31%
Mathematics
28%
Service Orientation
28%
Systems Analysis
25%
Equipment Selection
25%
Systems Evaluation
25%
Operations Analysis
22%
Technology Design
22%
Installation
16%
Management of Material Resources
13%
Science
10%
Management of Financial Resources
10%
Programming
6%

Knowledge

Production and Processing
79%
Mathematics
66%
Education and Training
65%
Mechanical
62%
Engineering and Technology
56%
Design
51%
English Language
48%
Computers and Electronics
48%
Administration and Management
47%
Customer and Personal Service
45%
Administrative
43%
Transportation
41%
Chemistry
38%
Public Safety and Security
37%
Physics
36%
Sales and Marketing
35%
Building and Construction
29%
Personnel and Human Resources
27%
Communications and Media
26%
Law and Government
24%
Psychology
23%
Economics and Accounting
19%
Food Production
18%
Therapy and Counseling
15%
Telecommunications
14%
Foreign Language
13%
Medicine and Dentistry
12%
History and Archeology
11%
Sociology and Anthropology
9%
Fine Arts
9%
Biology
9%
Philosophy and Theology
7%
Geography
7%

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Abilities

Near Vision
63%
Oral Comprehension
60%
Problem Sensitivity
56%
Arm-Hand Steadiness
56%
Oral Expression
56%
Written Comprehension
56%
Control Precision
56%
Information Ordering
56%
Reaction Time
53%
Perceptual Speed
50%
Selective Attention
50%
Visualization
50%
Deductive Reasoning
50%
Auditory Attention
50%
Finger Dexterity
50%
Multilimb Coordination
50%
Inductive Reasoning
50%
Rate Control
50%
Manual Dexterity
50%
Speech Clarity
47%
Speech Recognition
47%
Written Expression
47%
Hearing Sensitivity
44%
Category Flexibility
44%
Flexibility of Closure
44%
Trunk Strength
44%
Static Strength
41%
Far Vision
38%
Wrist-Finger Speed
35%
Extent Flexibility
35%
Fluency of Ideas
31%
Depth Perception
31%
Time Sharing
31%
Response Orientation
31%
Originality
31%
Visual Color Discrimination
31%
Number Facility
28%
Stamina
28%
Mathematical Reasoning
28%
Dynamic Strength
28%
Speed of Closure
28%
Speed of Limb Movement
25%
Night Vision
25%
Peripheral Vision
25%
Spatial Orientation
25%
Gross Body Equilibrium
25%
Memorization
25%
Gross Body Coordination
25%
Sound Localization
22%
Glare Sensitivity
22%
Explosive Strength
19%
Dynamic Flexibility
3%

Work Activities

Controlling Machines and Processes
81%
Getting Information
80%
Handling and Moving Objects
77%
Communicating with Supervisors, Peers, or Subordinates
77%
Identifying Objects, Actions, and Events
76%
Performing General Physical Activities
72%
Monitoring Processes, Materials, or Surroundings
71%
Inspecting Equipment, Structures, or Materials
70%
Operating Vehicles, Mechanized Devices, or Equipment
69%
Making Decisions and Solving Problems
68%
Judging the Qualities of Objects, Services, or People
60%
Thinking Creatively
60%
Updating and Using Relevant Knowledge
59%
Repairing and Maintaining Mechanical Equipment
59%
Evaluating Information to Determine Compliance with Standards
59%
Training and Teaching Others
58%
Organizing, Planning, and Prioritizing Work
57%
Documenting/Recording Information
56%
Establishing and Maintaining Interpersonal Relationships
54%
Processing Information
54%
Working with Computers
54%
Coaching and Developing Others
50%
Interpreting the Meaning of Information for Others
47%
Developing and Building Teams
46%
Analyzing Data or Information
44%
Estimating the Quantifiable Characteristics of Products, Events, or Information
44%
Coordinating the Work and Activities of Others
42%
Developing Objectives and Strategies
41%
Scheduling Work and Activities
41%
Assisting and Caring for Others
41%
Guiding, Directing, and Motivating Subordinates
41%
Drafting, Laying Out, and Specifying Technical Devices, Parts, and Equipment
39%
Providing Consultation and Advice to Others
37%
Repairing and Maintaining Electronic Equipment
37%
Resolving Conflicts and Negotiating with Others
35%
Performing Administrative Activities
28%
Monitoring and Controlling Resources
21%
Selling or Influencing Others
15%
Communicating with People Outside the Organization
13%
Staffing Organizational Units
9%
Performing for or Working Directly with the Public
5%

Work Context

Face-to-Face Discussions with Individuals and Within Teams

How frequently does your job require face-to-face discussions with individuals and within teams?

93%

Duration of Typical Work Week

Number of hours typically worked in one week.

87%

Time Pressure

How often does this job require the worker to meet strict deadlines?

87%

Exposed to Sounds, Noise Levels that are Distracting or Uncomfortable

How often does this job require working exposed to sounds and noise levels that are distracting or uncomfortable?

86%

Spend Time Standing

How much does this job require standing?

86%

Work With or Contribute to a Work Group or Team

How important is it to work with or contribute to a work group or team in this job?

84%

Contact With Others

How much does this job require the worker to be in contact with others (face-to-face, by telephone, or otherwise) in order to perform it?

83%

Impact of Decisions on Co-workers or Company Results

What results do your decisions usually have on other people or the image or reputation or financial resources of your employer?

80%

Spend Time Using Your Hands to Handle, Control, or Feel Objects, Tools, or Controls

How much does this job require using your hands to handle, control, or feel objects, tools or controls?

80%

Health and Safety of Other Workers

How much responsibility is there for the health and safety of others in this job?

79%

In an Open Vehicle or Operating Equipment

How often does this job require working in an open vehicle or operating equipment (like a tractor)?

77%

Pace Determined by Speed of Equipment

How important is it to this job that the pace is determined by the speed of equipment or machinery? (This does not refer to keeping busy at all times on this job.)

77%

Importance of Being Exact or Accurate

How important is being very exact or highly accurate in performing this job?

76%

Exposed to Very Hot or Cold Temperatures

How often does this job require working in very hot (above 90 F degrees) or very cold (below 32 F degrees) temperatures?

71%

Freedom to Make Decisions

How much decision making freedom, without supervision, does the job offer?

70%

Work Outcomes and Results of Other Workers

How responsible is the worker for work outcomes and results of other workers?

69%

Exposed to Minor Burns, Cuts, Bites, or Stings

How often does this job require exposure to minor burns, cuts, bites, or stings?

68%

Frequency of Decision Making

How often is the worker required to make decisions that affect other people, the financial resources, and/or the image and reputation of the organization?

68%

Indoors, Not Environmentally Controlled

How often does this job require working in an environment that is not environmentally controlled (like a warehouse without air conditioning)?

67%

Coordinate or Lead Others in Accomplishing Work Activities

How important is it to coordinate or lead others (not as a supervisor or team leader) in accomplishing work activities in this job?

65%

Physical Proximity

To what extent does this job require the worker to perform job tasks physically close to other people?

65%

Importance of Repeating Same Tasks

How important are continuous, repetitive, physical activities (like key entry) or mental activities (like checking entries in a ledger) to performing this job?

64%

Spend Time Making Repetitive Motions

How much does this job require making repetitive motions?

64%

Consequence of Error

How serious would the result usually be if the worker made a mistake that was not easily correctable?

63%

Determine Tasks, Priorities and Goals

How much freedom does the worker have in determining the tasks, priorities, or goals of the job?

63%

Spend Time Walking or Running

How much does this job require walking or running?

60%

Exposed to Contaminants

How often does this job require working exposed to contaminants (such as pollutants, gases, dust or odors)?

59%

Dealing With Unpleasant, Angry, or Discourteous People

How frequently does the worker have to deal with unpleasant, angry, or discourteous individuals as part of the job requirements?

51%

Conflict Situations

How frequently are there conflict situations the employee has to face in this job?

50%

Degree of Automation

How automated is the job?

49%

Level of Competition

To what extent does this job require the worker to compete or to be aware of competitive pressures?

49%

Exposed to Cramped Work Space, Awkward Positions

How often does this job require working in cramped work spaces that requires getting into awkward positions?

48%

Telephone Conversations

How often do you have telephone conversations in this job?

46%

Public Speaking

How frequently does your job require public speaking (one speaker with an audience)?

44%

Exposed to Whole Body Vibration

How often does this job require exposure to whole body vibration (like operating a jackhammer or earth moving equipment)?

43%

Exposed to Extremely Bright or Inadequate Lighting Conditions

How often does this job require working in extremely bright or inadequate lighting conditions?

42%

Spend Time Bending or Twisting Your Body

How much does this job require bending or twisting your body?

40%

Written Letters and Memos

How frequently does your job require written letters and memos?

40%

Indoors, Environmentally Controlled

How often does this job require working indoors in an environmentally controlled environment (like a warehouse with air conditioning)?

38%

Exposed to Hazardous Conditions

How often does this job require exposure to hazardous conditions?

30%

Spend Time Kneeling, Crouching, Stooping, or Crawling

How much does this job require kneeling, crouching, stooping or crawling?

27%

Spend Time Sitting

How much does this job require sitting?

27%

Deal With External Customers or the Public in General

How important is it to deal with external customers (as in retail sales) or the public in general (as in police work) in this job?

26%

Spend Time Keeping or Regaining Balance

How much does this job require keeping or regaining your balance?

25%

E-Mail

How frequently does your job require you to use E-mail?

24%

In an Enclosed Vehicle or Operate Enclosed Equipment

How often does this job require working in a closed vehicle or operate enclosed equipment (like a car)?

23%

Outdoors, Exposed to All Weather Conditions

How often does this job require working outdoors, exposed to all weather conditions?

23%

Wear Specialized Protective or Safety Equipment such as Breathing Apparatus, Safety Harness, Full Protection Suits, or Radiation Protection

How often does this job require wearing specialized protective or safety equipment such as breathing apparatus, safety harness, full protection suits, or radiation protection?

21%

Exposed to High Places

How often does this job require exposure to high places?

18%

Outdoors, Under Cover

How often does this job require working outdoors, under cover (like in an open shed)?

14%

Spend Time Climbing Ladders, Scaffolds, or Poles

How much does this job require climbing ladders, scaffolds, poles, etc.?

13%

Dealing with Violent or Physically Aggressive People

How frequently does this job require the worker to deal with physical aggression of violent individuals?

10%

Work Schedules

How regular are the work schedules for this job?

7%

Exposed to Radiation

How often does this job require exposure to radiation?

4%

Exposed to Disease or Infections

How often does this job require exposure to disease/infections?

1%

Exposed to Hazardous Equipment

How often does this job require exposure to hazardous equipment?

0%

Wear Common Protective or Safety Equipment such as Safety Shoes, Glasses, Gloves, Hearing Protection, Hard Hats, or Life Jackets

How often does this job require wearing common protective or safety equipment such as safety shoes, glasses, gloves, hearing protection, hard hats or life-jackets?

0%

Education

High school diploma or equivalent

82%

Less than high school diploma

18%

Interests

Realistic

Work involves designing, building, or repairing of equipment, materials, or structures, engaging in physical activity, or working outdoors. Realistic occupations are often associated with engineering, mechanics and electronics, construction, woodworking, t

96

Conventional

Work involves following procedures and regulations to organize information or data, typically in a business setting. Conventional occupations are often associated with office work, accounting, mathematics/statistics, information technology, finance, or hum

55

Investigative

Work involves studying and researching non-living objects, living organisms, disease or other forms of impairment, or human behavior. Investigative occupations are often associated with physical, life, medical, or social sciences, and can be found in the f

26

Enterprising

Work involves managing, negotiating, marketing, or selling, typically in a business setting, or leading or advising people in political and legal situations. Enterprising occupations are often associated with business initiatives, sales, marketing/advertis

1

Artistic

Work involves creating original visual artwork, performances, written works, food, or music for a variety of media, or applying artistic principles to the design of various objects and materials. Artistic occupations are often associated with visual arts,

0

Social

Work involves helping, teaching, advising, assisting, or providing service to others. Social occupations are often associated with social, health care, personal service, teaching/education, or religious activities.

0

Work Styles

Dependability
82%
Attention to Detail
78%
Cautiousness
68%
Stress Tolerance
41%
Achievement Orientation
38%
Self-Control
34%
Perseverance
28%
Integrity
26%
Self-Confidence
19%
Cooperation
13%
Adaptability
12%
Intellectual Curiosity
10%
Initiative
8%
Sincerity
2%

Work Values

Support
67%
Relationships
39%
Working Conditions
28%
Achievement
17%
Independence
17%
Recognition
17%

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