51-4023.00Apprenticeship

Rolling Machine Setters, Operators, & Tenders, Metal & Plastic

Set up, operate, or tend machines to roll steel or plastic forming bends, beads, knurls, rolls, or plate, or to flatten, temper, or reduce gauge of material.

Career Cluster:Advanced Manufacturing
Job Family:Production
Job Zone:Job Zone Two: Some Preparation Needed
Industry:Manufacturing
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Key Tasks

  • Monitor machine cycles and mill operation to detect jamming and to ensure that products conform to specifications.
  • Adjust and correct machine set-ups to reduce thicknesses, reshape products, and eliminate product defects.
  • Start operation of rolling and milling machines to flatten, temper, form, and reduce sheet metal sections and to produce steel strips.
  • Examine, inspect, and measure raw materials and finished products to verify conformance to specifications.
  • Read rolling orders, blueprints, and mill schedules to determine setup specifications, work sequences, product dimensions, and installation procedures.
  • Thread or feed sheets or rods through rolling mechanisms, or start and control mechanisms that automatically feed steel into rollers.
  • Manipulate controls and observe dial indicators to monitor, adjust, and regulate speeds of machine mechanisms.
  • Set distance points between rolls, guides, meters, and stops, according to specifications.
  • Install equipment such as guides, guards, gears, cooling equipment, and rolls, using hand tools.
  • Calculate draft space and roll speed for each mill stand to plan rolling sequences and specified dimensions and tempers.
  • Select rolls, dies, roll stands, and chucks from data charts to form specified contours and to fabricate products.
  • Position, align, and secure arbors, spindles, coils, mandrels, dies, and slitting knives.
  • Fill oil cups, adjust valves, and observe gauges to control flow of metal coolants and lubricants onto workpieces.
  • Signal and assist other workers to remove and position equipment, fill hoppers, and feed materials into machines.
  • Activate shears and grinders to trim workpieces.
  • Record mill production on schedule sheets.
  • Remove scratches and polish roll surfaces, using polishing stones and electric buffers.
  • Direct and train other workers to change rolls, operate mill equipment, remove coils and cobbles, and band and load material.
  • Disassemble sizing mills removed from rolling lines, and sort and store parts.

Skills

Operation and Control
75%
Operations Monitoring
75%
Quality Control Analysis
66%
Monitoring
63%
Speaking
56%
Active Listening
53%
Critical Thinking
53%
Coordination
50%
Troubleshooting
50%
Reading Comprehension
50%
Time Management
50%
Repairing
50%
Active Learning
50%
Complex Problem Solving
50%
Equipment Maintenance
50%
Judgment and Decision Making
50%
Social Perceptiveness
47%
Learning Strategies
47%
Systems Analysis
44%
Management of Personnel Resources
44%
Instructing
44%
Systems Evaluation
44%
Equipment Selection
41%
Writing
41%
Mathematics
35%
Installation
35%
Service Orientation
35%
Negotiation
25%
Management of Material Resources
22%
Persuasion
22%
Operations Analysis
19%
Management of Financial Resources
19%
Technology Design
19%
Programming
16%
Science
10%

Knowledge

Mechanical
72%
Production and Processing
63%
English Language
60%
Education and Training
53%
Administration and Management
47%
Mathematics
40%
Engineering and Technology
40%
Customer and Personal Service
40%
Public Safety and Security
39%
Computers and Electronics
38%
Chemistry
29%
Transportation
24%
Design
23%
Physics
22%
Personnel and Human Resources
21%
Telecommunications
20%
Communications and Media
19%
Administrative
19%
Building and Construction
19%
Food Production
12%
Sales and Marketing
12%
Law and Government
12%
Economics and Accounting
11%
Sociology and Anthropology
8%
Foreign Language
8%
Psychology
6%
Medicine and Dentistry
6%
Therapy and Counseling
6%
Philosophy and Theology
4%
Geography
4%
Biology
3%
History and Archeology
2%
Fine Arts
0%

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Abilities

Problem Sensitivity
75%
Reaction Time
72%
Near Vision
72%
Control Precision
72%
Rate Control
69%
Multilimb Coordination
66%
Manual Dexterity
66%
Arm-Hand Steadiness
63%
Perceptual Speed
56%
Deductive Reasoning
56%
Oral Expression
56%
Static Strength
56%
Finger Dexterity
56%
Information Ordering
56%
Response Orientation
56%
Far Vision
53%
Auditory Attention
53%
Speech Recognition
53%
Oral Comprehension
53%
Inductive Reasoning
53%
Speech Clarity
53%
Written Comprehension
53%
Trunk Strength
53%
Selective Attention
53%
Visualization
50%
Stamina
50%
Depth Perception
50%
Flexibility of Closure
50%
Written Expression
47%
Hearing Sensitivity
47%
Category Flexibility
47%
Speed of Limb Movement
47%
Wrist-Finger Speed
47%
Memorization
41%
Extent Flexibility
41%
Time Sharing
41%
Speed of Closure
41%
Visual Color Discrimination
41%
Mathematical Reasoning
38%
Dynamic Strength
38%
Gross Body Coordination
38%
Number Facility
35%
Fluency of Ideas
31%
Originality
31%
Peripheral Vision
28%
Spatial Orientation
28%
Gross Body Equilibrium
25%
Sound Localization
22%
Night Vision
22%
Glare Sensitivity
19%
Explosive Strength
16%
Dynamic Flexibility
3%

Work Activities

Controlling Machines and Processes
88%
Getting Information
87%
Inspecting Equipment, Structures, or Materials
86%
Making Decisions and Solving Problems
84%
Handling and Moving Objects
81%
Operating Vehicles, Mechanized Devices, or Equipment
76%
Identifying Objects, Actions, and Events
74%
Communicating with Supervisors, Peers, or Subordinates
74%
Monitoring Processes, Materials, or Surroundings
72%
Training and Teaching Others
71%
Repairing and Maintaining Mechanical Equipment
67%
Updating and Using Relevant Knowledge
66%
Processing Information
65%
Evaluating Information to Determine Compliance with Standards
65%
Documenting/Recording Information
63%
Organizing, Planning, and Prioritizing Work
61%
Performing General Physical Activities
60%
Analyzing Data or Information
59%
Estimating the Quantifiable Characteristics of Products, Events, or Information
56%
Working with Computers
55%
Establishing and Maintaining Interpersonal Relationships
54%
Repairing and Maintaining Electronic Equipment
54%
Drafting, Laying Out, and Specifying Technical Devices, Parts, and Equipment
52%
Judging the Qualities of Objects, Services, or People
51%
Developing and Building Teams
51%
Coaching and Developing Others
50%
Coordinating the Work and Activities of Others
50%
Thinking Creatively
50%
Developing Objectives and Strategies
45%
Providing Consultation and Advice to Others
45%
Assisting and Caring for Others
44%
Monitoring and Controlling Resources
43%
Scheduling Work and Activities
43%
Guiding, Directing, and Motivating Subordinates
43%
Interpreting the Meaning of Information for Others
38%
Resolving Conflicts and Negotiating with Others
35%
Selling or Influencing Others
34%
Performing Administrative Activities
33%
Performing for or Working Directly with the Public
30%
Staffing Organizational Units
27%
Communicating with People Outside the Organization
23%

Work Context

Wear Common Protective or Safety Equipment such as Safety Shoes, Glasses, Gloves, Hearing Protection, Hard Hats, or Life Jackets

How often does this job require wearing common protective or safety equipment such as safety shoes, glasses, gloves, hearing protection, hard hats or life-jackets?

100%

Work With or Contribute to a Work Group or Team

How important is it to work with or contribute to a work group or team in this job?

93%

Face-to-Face Discussions with Individuals and Within Teams

How frequently does your job require face-to-face discussions with individuals and within teams?

89%

Importance of Being Exact or Accurate

How important is being very exact or highly accurate in performing this job?

85%

Contact With Others

How much does this job require the worker to be in contact with others (face-to-face, by telephone, or otherwise) in order to perform it?

84%

Time Pressure

How often does this job require the worker to meet strict deadlines?

84%

Spend Time Standing

How much does this job require standing?

83%

Exposed to Sounds, Noise Levels that are Distracting or Uncomfortable

How often does this job require working exposed to sounds and noise levels that are distracting or uncomfortable?

81%

Spend Time Using Your Hands to Handle, Control, or Feel Objects, Tools, or Controls

How much does this job require using your hands to handle, control, or feel objects, tools or controls?

79%

Health and Safety of Other Workers

How much responsibility is there for the health and safety of others in this job?

78%

Pace Determined by Speed of Equipment

How important is it to this job that the pace is determined by the speed of equipment or machinery? (This does not refer to keeping busy at all times on this job.)

78%

Exposed to Contaminants

How often does this job require working exposed to contaminants (such as pollutants, gases, dust or odors)?

76%

Frequency of Decision Making

How often is the worker required to make decisions that affect other people, the financial resources, and/or the image and reputation of the organization?

76%

Coordinate or Lead Others in Accomplishing Work Activities

How important is it to coordinate or lead others (not as a supervisor or team leader) in accomplishing work activities in this job?

75%

Impact of Decisions on Co-workers or Company Results

What results do your decisions usually have on other people or the image or reputation or financial resources of your employer?

74%

Exposed to Hazardous Equipment

How often does this job require exposure to hazardous equipment?

71%

Duration of Typical Work Week

Number of hours typically worked in one week.

70%

Spend Time Walking or Running

How much does this job require walking or running?

70%

Determine Tasks, Priorities and Goals

How much freedom does the worker have in determining the tasks, priorities, or goals of the job?

69%

Spend Time Making Repetitive Motions

How much does this job require making repetitive motions?

69%

Importance of Repeating Same Tasks

How important are continuous, repetitive, physical activities (like key entry) or mental activities (like checking entries in a ledger) to performing this job?

68%

Exposed to Minor Burns, Cuts, Bites, or Stings

How often does this job require exposure to minor burns, cuts, bites, or stings?

67%

Work Outcomes and Results of Other Workers

How responsible is the worker for work outcomes and results of other workers?

66%

Indoors, Not Environmentally Controlled

How often does this job require working in an environment that is not environmentally controlled (like a warehouse without air conditioning)?

65%

Freedom to Make Decisions

How much decision making freedom, without supervision, does the job offer?

64%

Spend Time Bending or Twisting Your Body

How much does this job require bending or twisting your body?

61%

Physical Proximity

To what extent does this job require the worker to perform job tasks physically close to other people?

59%

Consequence of Error

How serious would the result usually be if the worker made a mistake that was not easily correctable?

56%

Deal With External Customers or the Public in General

How important is it to deal with external customers (as in retail sales) or the public in general (as in police work) in this job?

55%

Indoors, Environmentally Controlled

How often does this job require working indoors in an environmentally controlled environment (like a warehouse with air conditioning)?

54%

Exposed to Very Hot or Cold Temperatures

How often does this job require working in very hot (above 90 F degrees) or very cold (below 32 F degrees) temperatures?

49%

Level of Competition

To what extent does this job require the worker to compete or to be aware of competitive pressures?

47%

Exposed to Hazardous Conditions

How often does this job require exposure to hazardous conditions?

46%

Written Letters and Memos

How frequently does your job require written letters and memos?

44%

Degree of Automation

How automated is the job?

42%

Telephone Conversations

How often do you have telephone conversations in this job?

38%

Exposed to Extremely Bright or Inadequate Lighting Conditions

How often does this job require working in extremely bright or inadequate lighting conditions?

36%

Exposed to Cramped Work Space, Awkward Positions

How often does this job require working in cramped work spaces that requires getting into awkward positions?

33%

In an Open Vehicle or Operating Equipment

How often does this job require working in an open vehicle or operating equipment (like a tractor)?

32%

Conflict Situations

How frequently are there conflict situations the employee has to face in this job?

31%

Dealing With Unpleasant, Angry, or Discourteous People

How frequently does the worker have to deal with unpleasant, angry, or discourteous individuals as part of the job requirements?

29%

E-Mail

How frequently does your job require you to use E-mail?

28%

Exposed to Radiation

How often does this job require exposure to radiation?

28%

Exposed to Whole Body Vibration

How often does this job require exposure to whole body vibration (like operating a jackhammer or earth moving equipment)?

27%

Wear Specialized Protective or Safety Equipment such as Breathing Apparatus, Safety Harness, Full Protection Suits, or Radiation Protection

How often does this job require wearing specialized protective or safety equipment such as breathing apparatus, safety harness, full protection suits, or radiation protection?

27%

Spend Time Keeping or Regaining Balance

How much does this job require keeping or regaining your balance?

25%

Spend Time Kneeling, Crouching, Stooping, or Crawling

How much does this job require kneeling, crouching, stooping or crawling?

23%

Exposed to High Places

How often does this job require exposure to high places?

21%

Public Speaking

How frequently does your job require public speaking (one speaker with an audience)?

21%

Spend Time Climbing Ladders, Scaffolds, or Poles

How much does this job require climbing ladders, scaffolds, poles, etc.?

20%

Work Schedules

How regular are the work schedules for this job?

19%

Spend Time Sitting

How much does this job require sitting?

18%

Outdoors, Exposed to All Weather Conditions

How often does this job require working outdoors, exposed to all weather conditions?

9%

Outdoors, Under Cover

How often does this job require working outdoors, under cover (like in an open shed)?

8%

In an Enclosed Vehicle or Operate Enclosed Equipment

How often does this job require working in a closed vehicle or operate enclosed equipment (like a car)?

6%

Dealing with Violent or Physically Aggressive People

How frequently does this job require the worker to deal with physical aggression of violent individuals?

1%

Exposed to Disease or Infections

How often does this job require exposure to disease/infections?

1%

Education

High school diploma or equivalent

74%

Less than high school diploma

13%

Some college, no degree

10%

Interests

Realistic

Work involves designing, building, or repairing of equipment, materials, or structures, engaging in physical activity, or working outdoors. Realistic occupations are often associated with engineering, mechanics and electronics, construction, woodworking, t

97

Conventional

Work involves following procedures and regulations to organize information or data, typically in a business setting. Conventional occupations are often associated with office work, accounting, mathematics/statistics, information technology, finance, or hum

51

Investigative

Work involves studying and researching non-living objects, living organisms, disease or other forms of impairment, or human behavior. Investigative occupations are often associated with physical, life, medical, or social sciences, and can be found in the f

12

Artistic

Work involves creating original visual artwork, performances, written works, food, or music for a variety of media, or applying artistic principles to the design of various objects and materials. Artistic occupations are often associated with visual arts,

0

Enterprising

Work involves managing, negotiating, marketing, or selling, typically in a business setting, or leading or advising people in political and legal situations. Enterprising occupations are often associated with business initiatives, sales, marketing/advertis

0

Social

Work involves helping, teaching, advising, assisting, or providing service to others. Social occupations are often associated with social, health care, personal service, teaching/education, or religious activities.

0

Work Styles

Dependability
80%
Attention to Detail
78%
Cautiousness
65%
Achievement Orientation
38%
Stress Tolerance
32%
Self-Control
31%
Perseverance
29%
Integrity
23%
Adaptability
18%
Self-Confidence
18%
Cooperation
16%
Initiative
14%
Intellectual Curiosity
12%
Leadership Orientation
8%
Sincerity
2%

Work Values

Support
67%
Relationships
56%
Working Conditions
33%
Independence
28%
Recognition
22%
Achievement
17%

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