51-4191.00Apprenticeship

Heat Treating Equipment Setters, Operators, & Tenders, Metal & Plastic

Set up, operate, or tend heating equipment, such as heat-treating furnaces, flame-hardening machines, induction machines, soaking pits, or vacuum equipment to temper, harden, anneal, or heat treat metal or plastic objects.

Career Cluster:Advanced Manufacturing
Job Family:Production
Job Zone:Job Zone Two: Some Preparation Needed
Industry:Manufacturing
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Technology Tools

Microsoft ExcelMicrosoft Office softwareMicrosoft OutlookMicrosoft WordSAP software

Key Tasks

  • Read production schedules and work orders to determine processing sequences, furnace temperatures, and heat cycle requirements for objects to be heat-treated.
  • Determine flame temperatures, current frequencies, heating cycles, and induction heating coils needed, based on degree of hardness required and properties of stock to be treated.
  • Record times that parts are removed from furnaces to document that objects have attained specified temperatures for specified times.
  • Determine types and temperatures of baths and quenching media needed to attain specified part hardness, toughness, and ductility, using heat-treating charts and knowledge of methods, equipment, and metals.
  • Adjust controls to maintain temperatures and heating times, using thermal instruments and charts, dials and gauges of furnaces, and color of stock in furnaces to make setting determinations.
  • Examine parts to ensure metal shades and colors conform to specifications, using knowledge of metal heat-treating.
  • Set and adjust speeds of reels and conveyors for prescribed time cycles to pass parts through continuous furnaces.
  • Start conveyors and open furnace doors to load stock, or signal crane operators to uncover soaking pits and lower ingots into them.
  • Set up and operate or tend machines, such as furnaces, baths, flame-hardening machines, and electronic induction machines, that harden, anneal, and heat-treat metal.
  • Load parts into containers and place containers on conveyors to be inserted into furnaces, or insert parts into furnaces.
  • Remove parts from furnaces after specified times, and air dry or cool parts in water, oil brine, or other baths.
  • Test parts for hardness, using hardness testing equipment, or by examining and feeling samples.
  • Move controls to light gas burners and to adjust gas and water flow and flame temperature.
  • Signal forklift operators to deposit or extract containers of parts into and from furnaces and quenching rinse tanks.
  • Mount workpieces in fixtures, on arbors, or between centers of machines.
  • Reduce heat when processing is complete to allow parts to cool in furnaces or machinery.
  • Mount fixtures and industrial coils on machines, using hand tools.
  • Heat billets, bars, plates, rods, and other stock to specified temperatures preparatory to forging, rolling, or processing, using oil, gas, or electrical furnaces.
  • Position stock in furnaces, using tongs, chain hoists, or pry bars.
  • Instruct new workers in machine operation.
  • Repair, replace, and maintain furnace equipment as needed, using hand tools.
  • Clean oxides and scales from parts or fittings, using steam sprays or chemical and water baths.
  • Stamp heat-treatment identification marks on parts, using hammers and punches.

Skills

Operation and Control
69%
Operations Monitoring
69%
Speaking
53%
Active Listening
53%
Monitoring
53%
Quality Control Analysis
53%
Equipment Maintenance
50%
Critical Thinking
50%
Judgment and Decision Making
50%
Coordination
47%
Instructing
47%
Mathematics
47%
Reading Comprehension
47%
Writing
47%
Troubleshooting
44%
Time Management
44%
Repairing
44%
Active Learning
44%
Complex Problem Solving
44%
Social Perceptiveness
41%
Learning Strategies
41%
Equipment Selection
38%
Management of Personnel Resources
35%
Systems Analysis
28%
Service Orientation
28%
Systems Evaluation
28%
Science
25%
Persuasion
22%
Negotiation
22%
Operations Analysis
22%
Management of Material Resources
19%
Programming
19%
Management of Financial Resources
16%
Installation
6%
Technology Design
0%

Knowledge

Production and Processing
73%
Mathematics
56%
Education and Training
46%
Administration and Management
44%
Chemistry
43%
Customer and Personal Service
40%
Mechanical
40%
Engineering and Technology
39%
Design
37%
Physics
36%
Public Safety and Security
35%
English Language
34%
Computers and Electronics
34%
Communications and Media
23%
Psychology
23%
Administrative
21%
Sales and Marketing
21%
Law and Government
19%
Transportation
17%
Personnel and Human Resources
14%
Building and Construction
14%
Economics and Accounting
13%
Sociology and Anthropology
10%
Telecommunications
8%
Medicine and Dentistry
8%
Foreign Language
6%
Geography
6%
Food Production
6%
Biology
6%
Therapy and Counseling
6%
Philosophy and Theology
5%
History and Archeology
0%
Fine Arts
0%

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Abilities

Arm-Hand Steadiness
69%
Reaction Time
66%
Multilimb Coordination
66%
Problem Sensitivity
63%
Near Vision
63%
Manual Dexterity
63%
Static Strength
60%
Control Precision
60%
Trunk Strength
60%
Perceptual Speed
56%
Stamina
56%
Finger Dexterity
56%
Information Ordering
56%
Selective Attention
56%
Speech Recognition
53%
Deductive Reasoning
53%
Visualization
53%
Oral Expression
53%
Flexibility of Closure
53%
Speech Clarity
53%
Rate Control
53%
Far Vision
50%
Oral Comprehension
50%
Extent Flexibility
50%
Auditory Attention
50%
Category Flexibility
50%
Depth Perception
50%
Written Comprehension
50%
Response Orientation
50%
Written Expression
47%
Hearing Sensitivity
47%
Inductive Reasoning
47%
Dynamic Strength
47%
Gross Body Coordination
47%
Visual Color Discrimination
47%
Mathematical Reasoning
44%
Number Facility
41%
Time Sharing
38%
Wrist-Finger Speed
38%
Speed of Closure
35%
Peripheral Vision
28%
Spatial Orientation
28%
Speed of Limb Movement
28%
Glare Sensitivity
28%
Gross Body Equilibrium
28%
Memorization
28%
Sound Localization
25%
Fluency of Ideas
25%
Originality
25%
Night Vision
19%
Explosive Strength
19%
Dynamic Flexibility
6%

Work Activities

Handling and Moving Objects
81%
Controlling Machines and Processes
80%
Performing General Physical Activities
79%
Identifying Objects, Actions, and Events
77%
Operating Vehicles, Mechanized Devices, or Equipment
71%
Communicating with Supervisors, Peers, or Subordinates
69%
Getting Information
67%
Inspecting Equipment, Structures, or Materials
65%
Making Decisions and Solving Problems
62%
Documenting/Recording Information
61%
Judging the Qualities of Objects, Services, or People
60%
Monitoring Processes, Materials, or Surroundings
59%
Estimating the Quantifiable Characteristics of Products, Events, or Information
59%
Establishing and Maintaining Interpersonal Relationships
58%
Evaluating Information to Determine Compliance with Standards
58%
Working with Computers
58%
Training and Teaching Others
55%
Coaching and Developing Others
54%
Processing Information
48%
Updating and Using Relevant Knowledge
47%
Repairing and Maintaining Mechanical Equipment
46%
Organizing, Planning, and Prioritizing Work
45%
Scheduling Work and Activities
44%
Interpreting the Meaning of Information for Others
42%
Analyzing Data or Information
39%
Providing Consultation and Advice to Others
37%
Thinking Creatively
36%
Repairing and Maintaining Electronic Equipment
36%
Coordinating the Work and Activities of Others
35%
Resolving Conflicts and Negotiating with Others
35%
Developing and Building Teams
35%
Guiding, Directing, and Motivating Subordinates
35%
Developing Objectives and Strategies
34%
Performing Administrative Activities
31%
Drafting, Laying Out, and Specifying Technical Devices, Parts, and Equipment
28%
Assisting and Caring for Others
26%
Performing for or Working Directly with the Public
20%
Selling or Influencing Others
18%
Monitoring and Controlling Resources
16%
Communicating with People Outside the Organization
10%
Staffing Organizational Units
6%

Work Context

Wear Common Protective or Safety Equipment such as Safety Shoes, Glasses, Gloves, Hearing Protection, Hard Hats, or Life Jackets

How often does this job require wearing common protective or safety equipment such as safety shoes, glasses, gloves, hearing protection, hard hats or life-jackets?

95%

Time Pressure

How often does this job require the worker to meet strict deadlines?

90%

Spend Time Standing

How much does this job require standing?

89%

Spend Time Using Your Hands to Handle, Control, or Feel Objects, Tools, or Controls

How much does this job require using your hands to handle, control, or feel objects, tools or controls?

87%

Exposed to Contaminants

How often does this job require working exposed to contaminants (such as pollutants, gases, dust or odors)?

86%

Exposed to Sounds, Noise Levels that are Distracting or Uncomfortable

How often does this job require working exposed to sounds and noise levels that are distracting or uncomfortable?

82%

Importance of Being Exact or Accurate

How important is being very exact or highly accurate in performing this job?

79%

Importance of Repeating Same Tasks

How important are continuous, repetitive, physical activities (like key entry) or mental activities (like checking entries in a ledger) to performing this job?

79%

Duration of Typical Work Week

Number of hours typically worked in one week.

78%

Face-to-Face Discussions with Individuals and Within Teams

How frequently does your job require face-to-face discussions with individuals and within teams?

78%

Health and Safety of Other Workers

How much responsibility is there for the health and safety of others in this job?

77%

Indoors, Not Environmentally Controlled

How often does this job require working in an environment that is not environmentally controlled (like a warehouse without air conditioning)?

77%

Contact With Others

How much does this job require the worker to be in contact with others (face-to-face, by telephone, or otherwise) in order to perform it?

75%

Pace Determined by Speed of Equipment

How important is it to this job that the pace is determined by the speed of equipment or machinery? (This does not refer to keeping busy at all times on this job.)

75%

Work With or Contribute to a Work Group or Team

How important is it to work with or contribute to a work group or team in this job?

75%

Exposed to Very Hot or Cold Temperatures

How often does this job require working in very hot (above 90 F degrees) or very cold (below 32 F degrees) temperatures?

74%

Spend Time Making Repetitive Motions

How much does this job require making repetitive motions?

73%

Spend Time Walking or Running

How much does this job require walking or running?

70%

Work Outcomes and Results of Other Workers

How responsible is the worker for work outcomes and results of other workers?

67%

Determine Tasks, Priorities and Goals

How much freedom does the worker have in determining the tasks, priorities, or goals of the job?

65%

Frequency of Decision Making

How often is the worker required to make decisions that affect other people, the financial resources, and/or the image and reputation of the organization?

64%

Exposed to Hazardous Equipment

How often does this job require exposure to hazardous equipment?

63%

Exposed to Minor Burns, Cuts, Bites, or Stings

How often does this job require exposure to minor burns, cuts, bites, or stings?

62%

Physical Proximity

To what extent does this job require the worker to perform job tasks physically close to other people?

61%

Exposed to Hazardous Conditions

How often does this job require exposure to hazardous conditions?

58%

Freedom to Make Decisions

How much decision making freedom, without supervision, does the job offer?

57%

Impact of Decisions on Co-workers or Company Results

What results do your decisions usually have on other people or the image or reputation or financial resources of your employer?

56%

Written Letters and Memos

How frequently does your job require written letters and memos?

56%

Coordinate or Lead Others in Accomplishing Work Activities

How important is it to coordinate or lead others (not as a supervisor or team leader) in accomplishing work activities in this job?

54%

Indoors, Environmentally Controlled

How often does this job require working indoors in an environmentally controlled environment (like a warehouse with air conditioning)?

51%

Spend Time Bending or Twisting Your Body

How much does this job require bending or twisting your body?

49%

Dealing With Unpleasant, Angry, or Discourteous People

How frequently does the worker have to deal with unpleasant, angry, or discourteous individuals as part of the job requirements?

48%

In an Open Vehicle or Operating Equipment

How often does this job require working in an open vehicle or operating equipment (like a tractor)?

48%

Telephone Conversations

How often do you have telephone conversations in this job?

48%

Exposed to Cramped Work Space, Awkward Positions

How often does this job require working in cramped work spaces that requires getting into awkward positions?

46%

Conflict Situations

How frequently are there conflict situations the employee has to face in this job?

45%

Consequence of Error

How serious would the result usually be if the worker made a mistake that was not easily correctable?

44%

Exposed to Extremely Bright or Inadequate Lighting Conditions

How often does this job require working in extremely bright or inadequate lighting conditions?

42%

Level of Competition

To what extent does this job require the worker to compete or to be aware of competitive pressures?

42%

Exposed to High Places

How often does this job require exposure to high places?

34%

Spend Time Kneeling, Crouching, Stooping, or Crawling

How much does this job require kneeling, crouching, stooping or crawling?

28%

Wear Specialized Protective or Safety Equipment such as Breathing Apparatus, Safety Harness, Full Protection Suits, or Radiation Protection

How often does this job require wearing specialized protective or safety equipment such as breathing apparatus, safety harness, full protection suits, or radiation protection?

28%

Degree of Automation

How automated is the job?

23%

E-Mail

How frequently does your job require you to use E-mail?

23%

Spend Time Keeping or Regaining Balance

How much does this job require keeping or regaining your balance?

19%

Spend Time Sitting

How much does this job require sitting?

18%

Deal With External Customers or the Public in General

How important is it to deal with external customers (as in retail sales) or the public in general (as in police work) in this job?

16%

Outdoors, Exposed to All Weather Conditions

How often does this job require working outdoors, exposed to all weather conditions?

13%

Spend Time Climbing Ladders, Scaffolds, or Poles

How much does this job require climbing ladders, scaffolds, poles, etc.?

12%

Public Speaking

How frequently does your job require public speaking (one speaker with an audience)?

11%

Work Schedules

How regular are the work schedules for this job?

7%

Dealing with Violent or Physically Aggressive People

How frequently does this job require the worker to deal with physical aggression of violent individuals?

6%

Exposed to Radiation

How often does this job require exposure to radiation?

6%

Exposed to Whole Body Vibration

How often does this job require exposure to whole body vibration (like operating a jackhammer or earth moving equipment)?

6%

Exposed to Disease or Infections

How often does this job require exposure to disease/infections?

3%

In an Enclosed Vehicle or Operate Enclosed Equipment

How often does this job require working in a closed vehicle or operate enclosed equipment (like a car)?

1%

Outdoors, Under Cover

How often does this job require working outdoors, under cover (like in an open shed)?

1%

Education

High school diploma or equivalent

70%

Less than high school diploma

20%

Post-secondary certificate

10%

Interests

Realistic

Work involves designing, building, or repairing of equipment, materials, or structures, engaging in physical activity, or working outdoors. Realistic occupations are often associated with engineering, mechanics and electronics, construction, woodworking, t

97

Conventional

Work involves following procedures and regulations to organize information or data, typically in a business setting. Conventional occupations are often associated with office work, accounting, mathematics/statistics, information technology, finance, or hum

51

Investigative

Work involves studying and researching non-living objects, living organisms, disease or other forms of impairment, or human behavior. Investigative occupations are often associated with physical, life, medical, or social sciences, and can be found in the f

20

Social

Work involves helping, teaching, advising, assisting, or providing service to others. Social occupations are often associated with social, health care, personal service, teaching/education, or religious activities.

9

Artistic

Work involves creating original visual artwork, performances, written works, food, or music for a variety of media, or applying artistic principles to the design of various objects and materials. Artistic occupations are often associated with visual arts,

0

Enterprising

Work involves managing, negotiating, marketing, or selling, typically in a business setting, or leading or advising people in political and legal situations. Enterprising occupations are often associated with business initiatives, sales, marketing/advertis

0

Work Styles

Dependability
81%
Cautiousness
78%
Attention to Detail
72%
Stress Tolerance
36%
Integrity
30%
Achievement Orientation
27%
Perseverance
26%
Self-Control
23%
Self-Confidence
19%
Cooperation
14%
Adaptability
11%
Intellectual Curiosity
10%
Initiative
5%
Sincerity
4%

Work Values

Support
72%
Relationships
45%
Independence
33%
Working Conditions
28%
Achievement
22%
Recognition
17%

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